Railway stone

Greenloggy has developed an innovative technology for processing railway ballast, removing the contaminated surface layer and enabling its reuse. The process is carried out directly at the project site, significantly reducing transportation and storage costs, minimizing environmental impact, and saving up to 50% compared to traditional methods.
Railway ballast from modernized sections of railway lines is classified as hazardous waste. This is due to its exposure to contaminants such as creosote-treated wooden sleepers, spills from tank cars and railway wagons, including lubricants, oils, petroleum derivatives, chemicals, and other hazardous substances. Over the years, the ballast develops a heavily contaminated surface layer, making it hazardous waste classified under code 170507*.

01

Issues with Railway stone

Currently, there are no suitable technologies to effectively remove the contaminated surface layer. While the stone itself is non-porous, the polluted surface layer renders it hazardous after prolonged use. This waste should undergo proper treatment to prevent harm to the environment. At present, ballast is excavated, transported to designated storage sites, and then processed. This method is expensive due to transportation and the need to store the waste in environmentally approved facilities. Moreover, new ballast must be purchased for investment purposes, further increasing costs.
Greenloggy Gravel has found a solution to this problem! Collaborating with the Institute of Ceramics and Building Materials in Krakow, the company has developed a technology that saves both time and significant costs related to the disposal of this hazardous waste.

02

Technology

The process involves removing the contaminated surface layer of ballast using specialized machines equipped with precisely selected silica mixtures.

During the process, the polluted surface layer is stripped, leaving clean ballast that retains sharp edges and is suitable for reuse in railway foundations. The physical properties of the ballast remain unchanged, and it meets all standards for secondary use.

From each processed ton of ballast, approximately 35 kg of dust is generated, which remains classified as hazardous waste. This dust is separated and utilized in other processes. The entire treatment process is certified, ensuring compliance with regulations.

03

Benefits of Using Our Technology

The disposal process takes place directly at the project site, eliminating the need for transportation or storage of ballast at disposal locations. As is known, ballast is a very heavy material, and transporting it over long distances represents a significant cost in the entire disposal process. Transporting ballast as hazardous waste also requires appropriate permits. Storing ballast at designated disposal sites requires a deposit to the Marshal’s Office, approximately 1500 PLN per ton, which directly affects the unit cost of disposal and necessitates significant capital involvement in the process.
The installation developed by Greenloggy Gravel is mobile and can be delivered to any location by truck trailers or railway wagons. It can also be moved during the course of the project to other parts of the investment. The technology we have developed accelerates the entire ballast disposal process, but more importantly, it saves substantial financial resources, which translates into more competitive final prices throughout the investment process, including the waste disposal costs.
The technology we offer allows for the use of cleaned ballast, i.e., free from hazardous waste status, for further substructure work. The ballast does not lose its physicochemical properties and holds certification from the relevant institutions that permit its reuse for substructure purposes.

04

Cost Savings from Using Our Technology

A significant advantage of our technology is the low disposal costs. With the developed method and the processing service performed on-site at the construction location, we can substantially reduce costs. The processing cost itself can be up to 50% lower compared to currently used methods. Another saving comes from the elimination of the need to transport ballast to a stationary disposal facility, which is often located hundreds of kilometers away. Another cost-saving aspect is the avoidance of purchasing new ballast and transporting it to the investment site.
In conclusion, PKP PLK, as the investor, and its general subcontractors can save significant amounts within the investment budgets.
At GreenLoggy, we aim to create a dynamic and sustainable energy market that benefits both our clients and the environment.

About us